About a fifth of the world’s greenhouse gas emissions stem from transportation—and around 72% of those come from road vehicles. Crucially, the focus for reducing those road-based emissions has been electrifying vehicles, such as America’s most popular auto, the Ford F-150, whose Lightning version launched April 26. Often overlooked are the roads themselves, which are ripe for change.
“All the carbon the trees sucked up over a lifetime, we’re putting that to good use in roads,” Brunell says, noting, “The good—and bad—thing about our industry is that there are terrible roads everywhere. There’s a huge road infrastructure lag globally.”
The company’s literal carbon crusher, an 8-ton metal robot perched atop a John Deere tractor, pulverizes the roads, breaking them into fine gravel and then binding the particles with the lignin.
The crushing not only doesn’t require any new materials, but it also makes the operation carbon-negative since the lignin sequesters carbon. (The crusher vehicle is currently diesel, which Carbon Crusher plans to power by hydrogen or electricity in the near future.)
According to the company, its method reduces emissions by approximately 3.5 tons per 100 feet of road, compared to traditional methods. “At the core of our vision is to move the planet from gray to green,” Brunell says.
“Infrastructure improvement is top of the agenda almost everywhere,” Brunell says.
Brunell is also optimistic that his company could provide more affordable alternatives for budgeting woes. In addition to its climate benefits, Carbon Crusher’s process is cheaper than traditional repair, can be used immediately after construction, and is often more durable, because lignin is less susceptible to cracking.
“We hope there will be more [customers] soon,” he says. “Because the planet needs it.”
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Editor’s note: An earlier version of this story said that Brunell was the COO, not the CEO. It also said that the company worked to stabilize 27 million square feet of roads, and removed 8,605 tons of carbon, in 2021, rather than since its founding. We regret the errors.