Over dinner with a potential business partner in 2019, Swedish designer Tue Beijer pulled out some sketches and a model of an electric scooter made out of folded paper. He explained that he wanted to replicate the design in steel, including the folds. The scooter would be folded from steel by robots.
A typical electric scooter has a plastic body placed on top of a tubular metal frame with dozens of components to hold it together. When Stilride made its first prototype—pulling some of the parts from a Chinese-made scooter—it counted 130 components in the older design. In its own version, the number of components dropped by 70% to 15. The design also uses less material. “By folding the structure, we’re creating a strength in the structure that actually makes it possible to have substantially less material and substantially less weight,” says Beijer.
Some industrial-production processes require expensive custom molds. But by creating software and an attachment that can make it possible for common industrial robots to fold steel into curves, the startup can avoid having to build costly new factories. It can also work with existing steel workshops, so the bikes can be made near customers. “Instead of building a big factory somewhere like China, and then shipping around the world, we would like to produce near the end-customer,” Nyvang says. “That is something that also minimizes the environmental footprint.” The same process could also be used to build other products like furniture.Recognize your brand’s excellence by applying to this year’s Brands That Matter Awards before the early-rate deadline, May 3.